EV OBC High Voltage Tolerance Solution

For electric vehicle onboard chargers with enhanced reliability requirements. Our NCC capacitor solution ensures high efficiency, compact design, and robust performance in the demanding automotive environment while meeting automotive-grade quality standards.

Typical Application Circuit

EV OBC Application Circuit Diagram

Core Challenges in EV OBC Applications

High Voltage Operation

OBCs operate at high voltages (up to 400V DC or 800V in advanced systems) requiring capacitors with appropriate voltage ratings and safety margins. NCC provides automotive-qualified solutions with enhanced voltage handling.

Vibration and Shock Requirements

Automotive applications require components that can withstand continuous vibration and occasional shock events without degradation. NCC capacitors include enhanced mechanical construction for automotive reliability.

Temperature Extremes and Cycling

Automotive capacitors must operate from -40°C to +125°C under the hood with significant temperature cycling. NCC offers enhanced temperature performance and life prediction models.

Technical Advantages

Automotive-Qualified Performance

All recommended components meet automotive standards including AEC-Q200 for passive components.

Enhanced Voltage Safety Margin

Components selected with sufficient voltage derating for automotive reliability requirements.

Robust Mechanical Construction

Enhanced mounting and internal construction for vibration and shock resistance.

Extended Temperature Operation

Guaranteed operation from -40°C to +125°C with minimal parameter drift.

Implementation Guidelines

Step 1: Define Automotive Requirements

Identify voltage, current, temperature, and reliability requirements based on automotive standards (AEC-Q, ISO16750).

Step 2: Select Automotive-Qualified Components

Based on requirements, select NCC series with appropriate automotive qualifications.

Step 3: Design for High Reliability

Implement proper derating, layout considerations, and thermal management for automotive applications.

Step 4: Validate with Automotive Testing

Perform tests according to automotive standards including temperature cycling, vibration, and environmental tests.

Need EV OBC Design Support?

Our FAE engineers specialize in automotive applications and can provide detailed design recommendations

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